Aluminium Casting
Technology
Aluminium Casting
INTRODUCTION
Aluminium Die Casting with integrated machining at our plant in Ranjangaon. We have an HPDC facility with 420 tons to 2500 tons Locking Force (Idra, Zitai Presse & Buhler Make) & GDC facility with tilting machines and shell type core shooters.
Dedicated modern machine shop with latest CNC machine. Inhouse Die manufacturing facilities including VMC, Turning machines, which shortens lead time for new part development. Special die welding technology from USA.
- Wide range of HPDC Machines (400T ~ 1900T).
- Aluminium High Pressure Die casting 50 gms. to 20 kgs. weight.
- Aluminium Gravity Die Casting - Capacity available.
- In-house Die Design and Manufacturing.
- Integrated machining set-up with CNC, VMCs & HMCs machines.
- HPDC Parts: Gearbox, Clutch, Front & Rear Housing, Cylinder Head cover, Front Cover, Mounting Brackets, Cam Caps, Ladder Frame, Oil Pan.
- GDC Parts: Spacer Frame LH-RH, Duct Inlet, Throttle Elbow, Engine Bracket, Adapter, Cross gate, Speedo Housing, Air Intake Manifolds.
CORE
STRENGTHS
Capabilities
| Range of Products | No. of Machines | Built-up Area |
| 0.05 to 20 Kg |
12 HDPC 5 Trimming press |
4500 Sq. Meters |
Machine Types
- 420 Tons to 1900 Tons
- Locking Force ( Idra, Zitai Press & Buhler Make)
Melting Furnace
Capacity-2000 KG/ HR. Fuel - LPG 2 Nos
Inspection Facility
CMM- 2nos, X ray, Spectrometer, Hardness and Roughness tester, Microscope with camera, Leak testing- 7 nos,
CAD-CAM
IDEAS C3P, PRO-E WF3, UG NX4, DELCAM power shape tool design, DELCAM power mill with electrode, DELCAM power inspect, MAGMA & Pro Cast for MFA
| Range of Products | No. of Machines | Built-up Area |
| 0.1 to 3.5 Kg |
3 GDC Tilter 5 Core Shooter |
2500 Sq. Meters |
Machine Types
- GDC Tilting M/C's
- Shell type Core Shooter (PLC)
Melting Furnace
Capacity-500 KG/ HR. Fuel - LPG
Inspection Facility
CMM- 2nos, X ray, Spectrometer, Hardness and Roughness tester, Microscope with camera, Leak testing- 7 nos,
CAD-CAM
IDEAS C3P, PRO-E WF3, UG NX4, DELCAM power shape tool design, DELCAM power mill with electrode, DELCAM power inspect, MAGMA & Pro Cast for MFA
| Range of Products | No. of Machines | Built-up Area |
| 2500T Die manufacturing machines |
15 Units |
1250 Sq. Meters |
Machine Types
- CNC High Speed Milling
- Wire cutting
- Die spotting
- EDM
Melting Furnace
N/A
Inspection Facility
CMM- 2nos, X ray, Spectrometer, Hardness and Roughness tester, Microscope with camera, Leak testing- 7 nos,
CAD-CAM
IDEAS C3P, PRO-E WF3, UG NX4, DELCAM power shape tool design, DELCAM power mill with electrode, DELCAM power inspect, MAGMA & Pro Cast for MFA
| Range of Products | No. of Machines | Built-up Area |
| 2500T Die manufacturing machines |
15 Units |
1250 Sq. Meters |
Machine Types
- CNC High Speed Milling
- Wire cutting
- EDM
- Die spotting
Melting Furnace
N/A
Inspection Facility
CMM- 2nos, X ray, Spectrometer, Hardness and Roughness tester, Microscope with camera, Leak testing- 7 nos,
CAD-CAM
IDEAS C3P, PRO-E WF3, UG NX4, DELCAM power shape tool design, DELCAM power mill with electrode, DELCAM power inspect, MAGMA & Pro Cast for MFA
OUR LOCATIONS
